Common Causes of Machine Failure: #3 Pipe Strain

June 11, 2019

We previously discussed the Types of Misalignment and Types of Soft Foot as causes of machine failures. In this blog, we will discuss Pipe Strain and how it can result in misalignment and vibration. Pipe strain is a form of machine frame distortion caused by the piping as opposed to a feet or base condition. […]

Asset Condition Management! A Risk-based Approach to Asset Management

June 4, 2019

Guest post by Suzane Greeman, ASQ-CMQ/OE, CAMA, CAMP, CMRP, author of the Risk-based Asset Criticality Assessment (R-b ACA©) Handbook.  Suzane is the Principal Asset Management Advisor of Greeman Asset Management Solutions Inc. Asset Condition Management Asset failure is the most common form of risk that is managed on industrial plants. One key element of asset […]

ENERGY SAVINGS 4.0: A Case Study with A Revolutionary Way to Quantify Air Leaks and Save You Cost

May 28, 2019

We’ve all read about it: leak detection should be a top priority since leaks can account for up to 30 to 40% of consumed volume… So, why is this issue still on the table? Why is it difficult to change things in the field? In industry, one of the most common applications for ultrasonic detectors […]

Frame and Foundation Flatness Checks in Ariel ER-82 Reciprocating Compressors are Critical to Bearing and Crankshaft Life

May 21, 2019

It is important to ensure that the top cover mounting surface, machine sole plates and rails, and main bearing “landings” of a compressor frame are installed as flat as possible. This ensures that the main bearing bores and internal components remain undistorted and aligned as per their factory specifications. Ariel Compressors have a strict tolerance […]

Common Causes of Machine Failure: #2 Soft Foot

May 14, 2019

We previously discussed the Types of Misalignment as a cause of machine failures. In this blog, we will discuss Types of Soft Foot and their impact on machines. Soft foot means machine frame distortion that occurs when the machine hold down bolts are loosened or tightened. A soft foot condition can lead to internal misalignment of […]

Ten Things to Watch for when Buying an Induction Heater

May 7, 2019

When looking for an induction heater, below are some recommendations to help with your buying decision: Size: Choose bearing heater based on maximum workpiece weight, or minimum inner (ID) and maximum outer (OD) diameter. Temperature control, single or dual: One temperature probe minimum, but two is ideal. To monitor the temperature of the bearing or […]

Are all Desiccant Breathers the Same?

April 30, 2019

Best practice lubrication requires filtering out particles to the proper ISO code for the type of machine. One way to keep your equipment lubricant clean is by installing good quality desiccant breathers. Desiccant breathers replace the standard dust cap or OEM breather cap on equipment and provide much better particulate and moisture filtration. Not all […]

Common Causes of Machine Failure: #1 Misalignment

April 23, 2019

Misalignment occurs when the driver’s (motor) shaft centerline of rotation is not concentric with the driven shaft’s (pump) centerline of rotation. Even today some professionals assume that the coupling will deal with the misalignment. However, the misalignment tolerance built into the couplings merely show how much misalignment the coupling can handle and still transfer power. […]

How Long Should the Key Length be for a Coupling Installed onto a Shaft?

April 16, 2019

Sometimes unbalance can be caused by a shaft key being too long.  When a shaft assembly goes to the balance machine, the assembly is normally balanced with a half key installed.  The coupling and key have been removed and a half key installed into the keyway on the shaft.  The straight portion of the shaft […]

Detecting Bearing Defects with SDT270 Ultrasound System at a Methane Plant

April 9, 2019

The SDT270 system was used to collect ultrasound data at a methane plant for start-up and commissioning of newly installed equipment to get a baseline condition on the motor’s and gear reducer’s bearings and gears. We were immediately able to pinpoint a defect in the drive end motor bearing using the SDT270 as well as […]

Comparing Oil Bath to Induction Bearing Heating for Proper and Safe Installation

April 2, 2019

In order to heat a bearing for proper bearing installation, you can use multiple methods. In this case I will compare using an Oil Bath Heater to using an Induction Heater. In an Oil Bath Heater you need a container which will be filled with oil and heated in order to place a bearing in […]

4 Common Vibration Issues that are Easily Detected to Extend Equipment Reliability

March 26, 2019

Vibration is everywhere! Vibration is a “back and forth” movement of a structure or component. Vibration can also be referred to as a “cyclical” movement. It can be inherent in a piece of equipment or can be induced by another form of energy. The real question is whether the vibration is detrimental to the equipment […]

How to Deal with Obstructions to Line-of-Sight While Measuring Misalignment

March 19, 2019

A couple of months ago, we were hired to perform an alignment on a motor/gearbox setup with a 9-foot spacer coupling in between. The obstacle this time around was that the spacer coupling was going through a steel support beam. The coupling is round but the hole in the beam was square, just big enough […]

6 Advantages of Automatic Lubrication and Single Point Lubricators

March 12, 2019

Guest post by Paul Llewellyn – LUBRICATION ENGINEERS If manually greasing a bearing typically means that the bearing will end up being over-greased because more often than not the person doing the greasing pumps new grease in until new grease comes out the other side of the bearing, and over-greasing is as bad as under-greasing, then […]

Implementing a Successful Preventive Maintenance Program at Crystal Union with the SDT270 Ultrasound Solution

March 5, 2019

As Published by Maintworld March 2018 issue CRISTAL UNION (CU) is an agroprocessing cooperative company ranking among the top European sugar and alcohol producers. Most of its facilities are established in France (18 sites). The BOURDON site in AULNAT (in the Puy-de-Dôme département) has a production capacity of 4,500 tons of beets per day. The company contacted SDT Ultrasound […]

Bilfinger’s Maintenance Team Ensures Innovative Shaft Alignment with XT550 System

February 26, 2019

As Published by Maintworld March 2018 issue When it comes to shaft alignment, experts from industrial service provider Bilfinger have relied on the co-operation with Swedish company Easy-Laser for nearly two decades. Now, the company is introducing a new generation of devices, which will greatly simplify the alignment process for clients and employees, especially in potentially explosive […]

Maximizing Opportunities to Improve Equipment Reliability. Education vs. Training.

February 19, 2019

At the onset of any program we should be more interested in education than in training. Training involves learning how to perform a task, while education means understanding the why or importance of the task. While both are necessary for a successful program, education will yield a stronger, more involved team. Unfortunately, many companies focus […]

The Correct Sequence of Events in any Alignment job. Shim First or Move First?

February 12, 2019

MYTH: “You should always do your shimming first and then make your horizontal moves.” TRUTH: This is generally true for the final alignment after soft foot has been corrected, but is not universally true for all alignments. In fact, for the initial rough alignment you should correct the plane with the largest misalignment first, even […]

Acoustic Lubrication Including Step-by-Step Procedure and Handbook

February 5, 2019

While we’ve been using calendars and calculators to determine grease replenishment requirements in bearings for a long time, this science is wrong. Most bearings never reach their L10 engineered life, and poor lubrication practices are attributed as the primary failure cause. Bearings fail when they are over-greased. We lubricate them too often, and we use […]

The Importance of Purchasing the Right Vibration Analysis System

January 29, 2019

A vibration analysis package today could cost $20K, 30K, 40K or easily more. If the wrong package is purchased, most companies are still committed to use it at least until it is depreciated, before they would be allowed to explore other alternatives, which could take 3 to 5 years. The purchased package may not include […]