Vibration is everywhere! Vibration is a “back and forth” movement of a structure or component. Vibration can also be referred to as a “cyclical” movement. It can be inherent in a piece of equipment or can be induced by another form of energy. The real question is whether the vibration is detrimental to the equipment and its internal components.
Vibration is typically monitored through some form of analyzer, either online or offline such as the VIBWORKS analyzer.
What causes vibration? Here are just a few causes, but there are so more which can lead to elevated vibration levels. More importantly, if caught early enough, they can be corrected and thereby maximize the life of our equipment:
- Installation of the machines
- An improperly mounted bearing can cause severe vibration. This can lead to damage of the bearing as well as other components within the machine.
- Operation of the machine
- Pushing our machine beyond its recommended maximum output. Our machines respond by vibrating more than the recommended allowable limits and will eventually fail.
Watch our video ‘What’s Misalignment’ to learn more about the causes and effects of having misalignment in your rotating equipment
Some common machine problems that generate mechanical vibration:
- Misalignment is one of the most common issues that leads to high vibration and eventually failure of the machine. It can be easily detected and corrected. Take the time to laser align machines properly to the recommended tolerance.
- Unbalance is another easily missed problem that causes severe damage to our equipment. It can also lead to cracks of the housing itself. If not detected and corrected soon enough it can lead to dangerous catastrophic failure. Unbalance can be easily detected and corrected extending the life of the equipment.
We never have enough time to do things right the first time but always find time to do them again.”
These few issues can be easily detected with properly set-up software. Often, the setup is incorrect and inaccurate. Invalid data is captured in the FFT. Please consult an expert to make certain you are utilizing your condition monitoring software to its fullest potential. Remember… If it’s Critical and Rotates it should be Aligned, Balanced, and Monitored.