Sensoteq Kappa X wireless sensors have been deployed at a petrochemical plant in the UK to monitor machine vibration and prevent facility downtime. By using the sensor system for continuous machine monitoring, concerning defects with a vacuum pump were detected. Vibration analysts identified several issues on Analytix and calculated a fixed cost saving of $84,627.27 since installation.
Machinery and Operations
The petrochemical plant processes chemicals derived from petroleum for widespread use across many industries, including fuel and manufacturing. These petrochemicals are used for fibers, solvents and thousands of other products. The site uses several vacuum pumps to remove all air and vapor particles from an enclosed space. If a pump fails, the reduced suction can increase pressure, causing fuses to overheat and burn out, leading to machine damage and costly failures.
Implementation
To monitor vibration issues and potential bearing fatigue and faults, Kappa X sensors were installed on pumps and compressors throughout the site to measure potential bearing fatigues or faults. By detecting early signs of bearing wear, misalignment, and other faults, the Kappa X sensors enable predictive maintenance, helping to prevent unexpected breakdowns and extend the lifespan of the machinery.
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Vibration Analysis by Diana Pereda