There are two commonly used testing methods to determine a vertical pump’s natural frequency. The first method is called a startup or coast down. In order to perform this method, a tach signal is required for the speed to be tracked. The pump is started and the amplitude and phase are recorded during start-up and coast down, however, when a pump is started across the line (connected directly to a power source without a drive or soft-start circuit) it is very difficult to use this method. The problem is that when a pump is started across the line it goes from zero rpm to full speed so quickly that there is not enough time to obtain valid data. The coast down method is not normally successful in these cases. When the stop is initiated the pump comes to a complete stop in a very short period of time as the liquid inside the pump column falls back to the wet well acting as a brake. However, start-up and coast-down testing can be performed successfully if a pump is being operated using a VFD (Variable Frequency Drive) as the rate of speed can be controlled.
The other method of determining structural natural frequencies on a vertical pump is to conduct an impact test. This test is more commonly known as a bump test. This test requires that the pump be stopped and impacted using a block of wood or a large hammer that has a soft tip (modal hammer). The bump test provides a response curve that will identify the natural frequency and/or frequencies of the pump. It is recommended that the testing be performed in two separate directions. One direction would be in-line with the pump’s discharge pipe and the other direction should be 90 degrees from the discharge pipe. The two different directions will usually result in two different natural frequencies as the pump’s discharge pipe tends to stiffen the structure. This vibration data can be shown as a higher natural frequency from that direction. The other direction which is 90 degrees from the pump discharge will usually have a lower natural frequency. This is due to the fact that the pump manufacturers typically cut out part of the structure. This allows access to the coupling or seal which also dampens the structure in that direction.
Both of the mentioned methods can assist with discovering the natural frequencies of a pump. Once the frequencies have been identified on the pump; the proper corrections can be made to make certain that the pump is not operating on a resonance frequency.
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Condition Monitoring, Maintenance Tips, Vibration Analysis by Dave Leach CRL CMRT CMRP