Are you adding grease to a bearing and not hearing any changes from your ultrasound equipment? If so, start wondering where the grease is going. It is a fact that if grease gets into a bearing the ultrasound decibel will either go down on a bearing that needs grease or go up on a bearing that is already over-lubricated.
Look for a blocked grease tube. Grease may be going into the windings on an electric motor. Do you see grease on the tube of the grease gun? Maybe a greaseable bearing was replaced with a sealed bearing at the motor shop after a repair. These are just some of the things you need to consider if you get no ultrasonic decibel change after injecting grease to a bearing.
Download 5-Step Acoustic Lubrication Procedure
by Yolanda Lopez
The second mistake we should all avoid is adding too much, or not enough grease. Too much grease builds up pressure pushing the rolling elements through the fluid film and against the outer race. Increased friction and temperature dramatically shorten the bearing’s life. Not enough grease will have the same life-shortening effect.
How do we know when just the right amount of grease has been added? Ultrasound of course. Listen to the bearing and measure the drop in friction as the grease fills the bearing cavity. As the decibel level approaches normal baselines and stabilizes carefully slow the application of lubricant. Should the decibel level begin to increase slightly, STOP! The job is done.
Download the Ultrasound Lubrication Technician Handbook
by Allan Rienstra - SDT Ultrasound Solutions