As Published by Maintenance Technology Magazine September 2017 issue
If greater reliability and uptime are of any concern to you, then precision maintenance is a key component in achieving it. This means having clear and simple, yet meaningful, procedures in place for the different tasks involved. Two such tasks are precision alignment and balancing. LUDECA’s 5-Step Procedures will help guide your facility and maintenance staff to achieving precision maintenance.
The alignment and balancing procedures lay out the basic steps required to align and balance machines safely, reducing risk of injury and increasing likelihood of a quality outcome. Checklists simplify the workflow and serve to remind employees of the processes required to consistently and safely perform the precision maintenance task.
Well-aligned and balanced machines run more reliably, with a greatly reduced probability of failure. This allows for better maintenance planning, greatly reduced repair and maintenance expenses, increased uptime and more profits.
A good alignment procedure ensure that machines are aligned to the proper tolerances for the running condition of the machines, taking into account such things as thermal growth and anticipated positional changes. This ensures that the greatest efficiency is achieved in your running machinery, prolonging their health and reducing power consumption. Studies have shown that well-aligned machines result in a 3% to 10% reduction in power consumption. Noise and heat generation is reduced, producing a safer work environment.
- Production Quality
Good alignment and balancing result in better product quality since vibration is minimized, resulting in a more uniform and higher product quality. Unexpected breakdowns in production machinery may lead to costly waste from scrappage and high restart costs for the production line.
- Training & Procedural Consistency
Once implemented, a procedure ensures all employees involved in the activity face clear and consistent expectations and processes, leading to a better understanding between all staff in the facility. Training expense can be reduced since often only refresher training is required to update understanding of the technology utilized as updates are rolled out. Records should be kept that document employee training.
The next step in precision maintenance and reliability is the Implementation of formal specifications that detail every step in a task from safety to activity process to documentation, to ensure that anyone involved can follow the procedures and guidelines without confusion, and reach the desired outcome for all machinery types in the plant. Such specifications typically take from two to three months to develop and a further two to three months to roll out and fully implement. LUDECA has written a number of these specifications for customers worldwide. Let us help you as well.
by Alan Luedeking CRL CMRP
As Published by Uptime Magazine August / September 2016 issue
The foundation of any great reliability effort is the reliability culture within the organization that sustains it. Everybody within the organization must be aligned with its ultimate goals and mission for the reliability effort to succeed. Therefore, the mission and values must be clearly communicated, with reasonable expectations for compliance.
A holistic approach to reliability-centered maintenance (Rcm) relies on good asset condition management (ACM). This, in turn, relies on accurate condition-based maintenance (CBM), which can only happen with good data. Planning and scheduling (Ps) personnel cannot do their job properly if the maintenance technicians do not feed good data into the system in a timely manner. So, one of the first steps must be to invest in a good enterprise asset management system (EAM) or computerized maintenance management system (CMMS), train all plant personnel in how to use it effectively and impress upon them how they as individuals are important to the overall reliability effort. Remember, the reliability effort relies as much on good data as the culture of cooperation that stands behind it and supports it. Everybody in the organization must understand the importance of their individual role in the wider mission of the organization and, in particular, their interaction with this data system.
Plant management must understand and respect the fact that the boots on the ground (i.e., their technicians and operators) are their best source of information. They are the ones that wrestle with the day-to-day problems and fix them. They know how the machines should sound, smell and feel. Respect their expertise and their opinions. Train your technicians. Invest in quality competency-based learning (Cbl). The knowledge and experience gained will pay off multifold in advancing the entire reliability effort. Give them the tools to do their job right. This means buying a good laser shaft alignment system, vibration analysis tools, and ultrasound leak and corona detection systems. This CBM approach will allow your organization to optimize the preventive maintenance effort (Uptime Element Pmo) required to deal with the problem.
Read the full article to learn how you too can take your reliability efforts to the next level within your organization.
by Alan Luedeking CRL CMRP
Can a Reliability Engineer or Reliability Manager make a facility or organization reliable? This is a very important question that may be worth discussing within your organization to ensure proper expectations and success.
A more practical definition of reliability may be:
Equipment performs the way you want it to when you want it to”.
Reliability is very easy to define, stuff but achievement of this simple goal is complex and unfortunately unattainable for many organizations. Reliability requires a holistic approach that involves the complex interaction of Maintenance, see Operations, Supply Chain, Engineering, Procurement, Management, Process and Vendors. Consistency, focus and strategic implementation directly correlates to the success of any effort and this is true for your reliability efforts. Therefore, a consistent and strategic top down focus is required from management and throughout each of these groups. Organizational misalignment leads to competing groups and will make sustainable reliability within your organization extremely difficult, and maybe even impossible to achieve.
Reliability Engineers and Managers can support reliability through leadership, training, tools, etc. However, the answer to the question is that everyone within your organization is responsible for reliability. It is critical that everyone within an organization understands this and that reliability is made a goal for each of these groups with defined metrics to track understanding and achievement.
So, who owns equipment reliability in your plant? The answer is: Everyone!
by Trent Phillips CRL CMRP - Novelis
Yesterday the Society of Maintenance & Reliability Professionals (SMRP) proudly announced the winners for the inaugural CMRP of the Year Award as follows:
Terrence O’Hanlon, CMRP (ReliabilityWeb.com) takes the top honor in the Veteran Professional category. Christopher Mears, CMRP (ATA/Arnold Engineering Development Center) is our Rising Leader winner.
Mr. O’Hanlon and Mr. Mears were selected by the SMRP Award Committee due to their demonstrated leadership, professional development and accomplishments in the M&R industry. Both will be recognized at a special ceremony during the Closing Session of the Annual Conference on October 16 in Indianapolis. Please join us to celebrate!
Mr. O’Hanlon has spent more than 30 years in the M&R industry. He is co-founder of ReliabilityWeb.com and publisher/founder of Uptime magazine, based in Ft. Myers, FL. Mr. O’Hanlon served as President of UE Systems for 18 years between 1981 and 1999. He has served many volunteer positions within SMRP, including the Board of Directors, Certification Committee and Exam Development Team.
Mr. Mears currently serves as Section Manager of the Asset Management Processes & Technologies Section at Arnold Air Force Base in Tennessee. Among his career accomplishments is the development a CBM/PdM program, which won several industry awards. Mr. Mears holds a Master’s degree in industrial engineering and has served numerous volunteer positions within SMRP, including the 2013 Annual Conference Committee.
Thank you to the SMRP Award Committee for their time and effort!
• Shon Isenhour, CMRP (SMRP Chair)
• Nick Roberts, CMRP (SMRP Vice Chair)
• Larry Hoing, CMRP, CMRT (SMRPCO Chair)
• Kris Goly, CMRP (Body of Knowledge representative)
• Ana Maria Delgado (Member at large)
• Butch DiMezzo, CMRP (Advisor)
by Ana Maria Delgado, CRL
Take a look at what it takes to become a certified maintenance and reliability professional.
One time-honored way to lay claim to proficiency in a body of knowledge and the respect that comes with it is certification. From doctors and lawyers to real estate agents and pest-control specialists, earning or buying impressed pieces of faux parchment suitable for framing, the right to add a string of initials after one’s name and the pleasure of regular renewal obligations has been beneficial to career success, if not an outright requirement, of doing business in a given profession.
Read entire article: Are you certifiable? | Plant Services.
by Ana Maria Delgado, CRL