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Reliability is a culture propagating throughout the industry. When successful, a Reliability Program is proven to decrease safety risks, diminish unscheduled downtime, increase efficiency, improve production, and reduce costs. The key here is saving money and reducing risk. There are few competitive advantages between rival businesses in a global economy and a world full of […]

Accuracy: Choose sensors with high accuracy levels for reliable measurements. The Kappa X ensures remote monitoring with data acquisition every minute. Frequency Range: Ensure the sensors cover the required frequency range. Kappa X offers up to 10kHz Fmax and 6400 Lines of Resolution (LOR) for a comprehensive vibration spectrum view. Battery Life: Opt for sensors […]

Within the industry, maintenance of machinery and plants is routine work. However, not everyone knows how to minimize future costs and risks for downtime from the start. Although it is so apparent! Increased sustainability and reduced energy consumption Everywhere in our society, machines are used for producing varying items, process materials, pump fluids, etc. These […]

Lines of resolution (LOR) describes the number of lines of information that appear in the spectrum (FFT) acquired by the vibration data collector. LOR can be calculated by dividing the overall frequency range collected (Fmax) by the number of lines selected. LOR represents the amount of detail in the collected data. Without sufficient detail in […]

When the beverage industry started to market its products in aluminum cans, a new by-product for industrial maintenance was created— soda and beer cans were sometimes used as shimming material for electric motors. Aluminum cans were flattened out and a slot cut into them to allow the shim to fit under the foot of the […]

In my previous blog Torque: Why, How, and Where, we talked about the why. Now we need to achieve a correct clamping force, and so we will discuss how to get there. Here are the normal ways of torquing hardware, in order from the least accurate to the most accurate. Impacting Hand tightening Using a […]

All rotating machinery is subjected to thermal exposure. The machines will react differently depending on temperature and material, either by expanding or shrinking. And that is a fact. Thermal growth is a serious thing when you think about it. All rotating machinery is installed in trains. Trains mean there is a driver, the motor, and […]

In industrial facilities, the efficient operation of condensate pumps is crucial for maintaining production processes and avoiding costly downtime. Proper alignment is a crucial aspect in maintaining the performance of these pumps, with vertical alignment playing a critical role. When aligning a vertical condensate pump, there are several key considerations to keep in mind. Here […]

Wireless vibration sensors like Kappa X offer several benefits compared to traditional wired sensors, including: Remote monitoring: Wireless vibration sensors can transmit data wirelessly to a central monitoring system, allowing maintenance personnel to monitor equipment performance and detect issues remotely. Real-time alerts: Wireless vibration sensors can be configured to send real-time alerts via email or […]

It’s time to talk about torque! This topic is one of the most neglected aspects of Machine Maintenance. Equipment is designed to perform tasks reliably and efficiently. This can be accomplished if the machine is used as intended, and maintenance performed according to the specifications established by the manufacturer of the machine. There are always […]

MYTH: “1x RPM is always caused by unbalance.” TRUTH: Unbalance always causes vibration at 1x RPM.  However, 1 x RPM is not always caused by unbalance.  Many other problems can exhibit vibration at this frequency.  Examples are Misalignment, Bent shaft, bowed shaft, cracked shaft, eccentricity, open rotor bars in the motor, rubs, looseness, belt issues, […]

Well-lubricated and properly aligned machinery are integral to the smooth running and continual functioning of your equipment and overall facility. Shaft alignment of rotating equipment is particularly important, as the unnecessary stress produced by misalignment will cause unexpected and costly downtime. Poor vertical and horizontal pump alignment damages your equipment’s seals and couplings, which have been proven […]

Importance of Setting up Alarms and Baselines in Machinery Vibration Analysis Machinery vibration analysis is an essential tool for monitoring the health of industrial equipment. It involves measuring the vibration of machines and analyzing the data to identify potential issues. One of the critical aspects of vibration analysis is setting up alarms and baselines to […]

Before going on a trip, we typically plan ahead, what we’re doing and where we are going each day on the trip, and we pack accordingly. When starting an alignment job, it is not that different. Whether it means thoroughly cleaning the mounting base, having the right tools for the job, or allocating the right […]

Two new hires called into our office for help with an alignment they were doing with a newly bought Easy-Laser XT laser shaft alignment system. Fortunately, our chief engineer was able to remotely guide them through two successful gearbox-motor alignments. There was still an issue: these gentlemen were inexperienced and being tasked with aligning 20 […]

At times, shaft alignment can become extremely frustrating almost as if it is possessed with a mind of its own. One set of readings may indicate that you make adjustments one way, the next set of readings then indicates something completely different. Quite simply, and almost without fail, if there are repeatability issues then something […]

Misalignment: High amplitude peaks will appear at 1×, 2×, and sometimes 3× the running speed. Look for a 180° (± 30°) phase change across the coupling in the axial direction (for angular misalignment) or radial direction (for parallel (offset) misalignment). Bearing misalignment (cocked bearing) will cause a twisting motion in the axial direction. Look for […]

In the last few decades, we have heard many companies perform “PMs” (Preventive Maintenance tasks) on their assets or buy tools to help perform “PdM” (Predictive Maintenance), often hoping to solve all their problems without a real strategy in place. This can be a costly mistake as it risks inducing functional failures in your assets […]

Because of my many years of experience in the field of installation and maintenance of rotating equipment, I can say that installation is a fundamental thing. But why is this phase so important? Well, because the installation has a direct impact on the machinery, and will determine operating conditions, performance, and life cycle cost. Basically, […]

Frequency can be defined as how often an event occurs per unit of time.  A vibration spectrum is displayed as a horizontal and vertical plot (X and Y).  The horizontal (X) axis is the frequency axis and shows a representation of how often an event occurs.  Typically, the vibration analyst may use multiple units of […]